Sunday, January 30, 2011

Beth's built-in: the end is in sight

Construction zone. Some tasks for this past week noted above. With these completed, the end of this project is in sight.

I’ll tell you what, I have been doing some real man's work this week. I’m talking about framing out the opening in my daughter’s bathroom wall and doing sheetrock work: mudding and sanding. I felt as if I could really bond with those guys that use the contractor’s entrance at my local Home Depot.

Last week, I had completed the demolition needed to start the install of the built-in project. Here is what happened this week…

"Frame me!" That is what the opening I created seemed to be yelling at me. I had to do something with the flimsy, unsupported sheetrock. I added one 2x4 to one side (additions highlighted in blue), as well as one at the top and bottom of the opening. I did this on Monday evening and it went very well. I did not toe nail the cross pieces - rather, I used scrap plywood to join these boards to the rest of the framing.

Doing some mudding. I worked on this Tuesday evening and Wednesday (this photo taken with my cell phone is of the first coat of mud). I hate doing this - one reason why it took me so long to complete such a small patch.

Over-kill. After the sheetrock work, it is on to the stand the built-in will rest on. It was constructed using 2x4s which is a whole lot of wood for this thing. Let's just say I don't have to worry about it falling over.

As a side note, when I designed this stand, I did it totally in SketchUp and I used a new plugin (new to me at least) called Cutlist (read more about this plugin here and grab the link to the free download). Since my last blog post on cutlists, I thought it would be good to use one, gaining insight into why others like them so much. I found it useful for the little stand, cutting some components straight off the cutlist. Certain parts had to be fitted into the framing. For that, I had to take those components upstairs and make sure they fit as drawn. So as Mathew Kenny wrote in FWW, cutlists are useful, but some parts should be not be fabricated going just from the cutlist; dimensions should be verified by going to your project before cutting.

Today, I applied some wipe-on polyurethane to select parts of the built-in and prepared everything for the move up to the bathroom.

Just prior to installation. I am glad I took this photo because this bathroom is so small, I couldn't get a decent one of it installed. The built-in will reside in the wall behind the door.

At it's new home. The built-in finally installed. I have some minor items on my punch list, but for the most part, it is complete.

In a prior post, I pondered the best way to attach the built-in to the wall. I had framed out the opening and had planned on driving two inch brads through the casing then into the framing. Quite by accident, I discovered a better way. This thing fits sooo snug that there is no way it is coming out - no matter that there is nothing attaching it to the wall or the stand.

I will add a couple of brads and sink some screws through the base and into the stand, but I won't have to do much in this regard.

This week, I have to do some minor work on the drawers, I want to carefully caulk around the casing, then bring up the shelves and drawers. And I am thinking I should paint the interior of the drawer area. That will keep me a little busy this week, but then it will be on to another project and I have two in mind.

To see all the posts on this project, click here.
________________________

Have a question or comment? Leave yours by clicking on the "Comments - post yours here" link below. Or jump over to Facebook and leave me a message. My email is jobranch@yahoo.com. And if you like this post or this project, you can subscribe to Wood Fever by clicking here.

My top three projects:

Tuesday, January 25, 2011

Thoughts on cutlists

Future plans. The illustration of my next downloadable plan - the painted bookcase I built for my daughter.

I like graphic design. While in college, I did some freelance graphic design work and I have an interest in typography as well. That's one of the reasons I enjoy blogging, messing around with the design of my blog and its also one of the reasons I developed my coffered ceiling e-book: I enjoy it.

I am working on my next e-book; downloadable plans for the painted bookcase I made for my daughter a few years back. It will be a free download and I believe a good project for the beginning woodworker. As you can see from the illustration above, I am almost finished with the SketchUp drawing (it still needs the shelves among other things) and I had thought about adding a cutlist to the plans.

At Fine Woodworking.com, Matthew Kenney wrote a post titled, "Cutlists are a waste of magazine space" and I have to say I agree with him completely. After almost 30 years of woodworking, I have used cutlists only a few times, most recently when laying out cuts on sheet goods for the Scott Bookcase project. Again, read Kenney's article; how a cutlist is valuable, and his suggestions for ways to do without a cutlist (there are some good comments to his post as well).

I will probably go ahead and include a cutlist in the bookcase plans, simply because it is intended for the beginning woodworker and also because its a simple project and shouldn't be a big deal to do.

Kenney comments that FWW always includes basic dimensions for their projects in exploded views. I have also started an e-book for plans to my TV Console project and have been working on the exploded view for it...

Much harder to do. My first exploded view illustration and it is a long way from being finished.

This exploded view is about 2/3 of the way finished. The base has not yet been exploded and I am playing around with the spacing of the various parts in order to better show how they all fit together. Then I'll add some dimensions here and there, and I have a version of this drawing without shadows which I think is the way to go (although the shadow looks cool). But, are exploded views with basic dimensions enough? Should the woodworker that uses cutlists learn to do without and therefore expand their ability to think through how a project comes together?

What are your thoughts about cutlists, are exploded views sufficient, and what about global warming? - well, scratch that last one. If someone purchases downloadable plans (I struggle with what to call them: downloadable plans, e-books - at 27 pages, my coffered ceiling project is much more than just a plan) my feeling is that it probably should include a cutlist simply because some people expect them. Plans without a cutlist should be pointed out prior to purchasing them.

Monday, January 24, 2011

Beth's built-in: demolition completed

The spark for this project. A plumbing project required a hole in this wall.

I can't believe this project began in the Spring of 2010. We had the diverter valve on our daughter's bathroom shower replaced. The repair meant a hole had to be cut in the wall adjacent to the shower. Our daughter’s bathroom has very limited storage space and my wife and I had wondered what was behind this wall. Could there be any space there for some sort of storage? This plumbing project provided the answer.

Not much is behind this wall. The cavity serves as a mechanical area of sorts. On the far end of the space is the vent stack for the first floor furnace and that is it - plenty of space to add a built-in cabinet.

I had to put this project on hold in order to build the TV Console for my Dad. Since that project is completed, I can get back to the built-in. Construction had been completed and some polyurethane had been laid down when I put it on stand by. This week, I have been been back to work on the built-in applying more poly to it: I have applied at least one brush on coat to all of it and a few parts have two coats of brush on as well as the final coat of wipe-on satin.

Yesterday, I started the wall demolition; something I had been dreading for a while. I hate it when our house is torn up in some way. I can work for days in a sawdust covered workshop, but I hate it when sheetrock dust invades our home. Take a look…

Easy cutting. Using a multi-purpose saw, I cut along a carefully drawn line.

The hard part. Note the line on the 2x4. I have to cut this away to provide clearance for the built-in. I used my heavy duty DeWalt reciprocating saw for this task.

In need of support. Today, I will begin framing out this opening providing support and a place to attach the casing of the built-in. I will also build a little platform for the built-in to rest on as well as patching some of the sheetrock.

Adding finish. I often look upon polyurethane as being a beginner's finish, but with all the moisture and humidity of a hot shower on a cold morning, this cabinet needs a tough, water resistant finish. And it looks pretty good too. Here I am in the process of sanding between coats.

I hope to have the built-in mounted in the wall by this coming weekend. This means completing the polyurethane and installing the framing along with a little sheetrock work. I see a busy week in front of me.

I am wondering about one thing. I am undecided about how I am going to attach the built-in's casing to the wall. I plan to drive nails through the casing and sheetrock, then into the framing. I picked out some nice oak boards for the casing and I hate the idea of having to fill the nail heads with putty. I guess I could just use as few nails as possible, but if you have a better idea for this, let me know.

To see all the posts on this project, click here.
________________________

Have a question or comment? Leave yours by clicking on the "Comments - post yours here" link below. Or jump over to Facebook and leave me a message. My email is jobranch@yahoo.com. And if you like this post or this project, you can subscribe to Wood Fever by clicking here.

My top three projects:

Monday, January 17, 2011

TV Console: step-by-step

See this project evolve step-by-step by visiting the links below.

"We love it." A quote from my Dad this week.

It has been a week since I delivered the TV Console project. I have had some time to reflect on the whole process of design and construction and I thought I would write about what went well along with some lessons learned. Overall, this was an enjoyable project, a little rushed at the end, but successful.

Accomplishments
First, I really like how the design turned out: traditional despite it's modern use as a home for audio/video equipment. It has been a while since I constructed bracket feet and I have never added a decorative edge to dividers - both went very well.

The wood color is fantastic; mahogany is beautiful and easy to work with. The source, Bell Forest Products delivered my material promptly and damage free. Two of the boards were about 15 inches wide and many had some cool grain. Most of the mahogany warped after delivery but I believe this was a result of the environment of my shop. I'll order from Bell again.

The dado joinery of the case made pulling the warp out of my panels easy to do. If I had more time, I would have tried hand cut dovetails for the case, but I am not sure dovetails would have helped me overcome the warping.

Lessons learned
My shop is not equipped to easily handle lumber that is rough sawn. Before I use this type of wood again, I will have to come up with funds to buy more equipment or I'll have to allow time for an outside source to process the lumber so I can work with it.

Finishing the interior where the A/V equipment resides was a challenge. I contemplated finishing the interior prior to attaching the back, but the screws used to attach the back had to be plugged which included cutting the plugs flush and then sanding them. So, I decided to attach the back and complete all construction prior to finish. I might do this differently in the future.

A step-by-step review
Here are the blog posts associated with this project from design to completion. Click the links to be taken to each specific post...
  1. SketchUp design #1: TV Console project.
  2. SketchUp design #2: TV Console project.
  3. TV Console: construction begins.
  4. TV Console: problems, problems.
  5. SketchUp design changes - TV Console project.
  6. Shelf dividers - TV Console project.
  7. Note to Self #8.
  8. Two frames - TV Console project.
  9. Making bracket feet - TV Console project.
  10. Making the back and the top - TV Console project.
  11. Wipe-on polyurethane completes the TV Console project.
________________________

Have a question or comment? Leave yours by clicking on the "Comments - post yours here" link below. My email is jobranch@yahoo.com or you can contact me through Twitter or Facebook. Subscribe via email or RSS by clicking here.

My top three projects:

Wednesday, January 12, 2011

Customizing your Blogger blog


I had promised this post last week, but since I was under self imposed pressure to complete the TV Console project, it had to wait until today. I have tried to keep this brief, but this post is sort of long, so pack a lunch…

Inspiration
Since I was renovating my blog to feature a selling area, an organized and reasonably attractive design was critical, but what should it look like? To get my creative juices flowing I started looking around the Internet for inspiration. I had always liked the look of Christian blogger and writer, Tim Challies’ site – recently updated. Tim had the resources necessary to have his blog professionally designed, and it shows. It is clean and well organized with a great use of white space. A woodworking blog I like is Combray Furniture Studio. Chris does a great job of taking a previous generation Blogger template and through careful use of color and font selection, established a modern, minimalist look (well written and nice photography helps too – and you’ll have to get Chris to tell you the story behind his nice header graphic).

But what really kicked things into high gear was a blog post called “100+ Clean, Simple and Minimalist Web Designs” at Hongkiat.com – some really cool looking websites, although all of them are custom designed (I think, I never made it through all the examples in that post). I began wondering if I could at least add a custom look to a standard Blogger template. Hummm...

Testing, testing
To achieve the new look, the first thing I did was establish a test blog. With Blogger, it costs nothing to set up an additional blog where I can fine tune a template. I always password protect such blogs; that way no one can see what I'm up to. I have almost always had a test blog - I've often used it to compose posts making sure everything is formatted correctly (video embeds fit within the template, etc.), and then copy the post HTML over to my main blog.

In addition to Blogger being free, many third party blog templates are free. I searched the net to see what was available. After viewing some, even adding a few to my test blog, I decided to go with the proven Our Blogger Templates. They have many to choose from and all are well designed and highly customizable. I have used five of their templates on various blogs and they are smartly designed, but best of all, they're free.

The winning template. A screen shot of OBT's PSI template, looking nothing like mine.

After careful consideration, I chose OBT’s PSI template. Here is why:
  • I wanted a link bar, but wanted to eliminate the separation between the header and rest of the blog as much as possible. The link bar being at the top helps accomplish this.
  • While I wanted a three column blog, I wanted as much post width as possible. PSI has a narrow left sidebar giving more space to the post area as well as the right sidebar.
Something I didn't like about PSI were all the lines and the compartmentalized look (see an image of the whole template here). While standard Blogger templates are more flexible than ever, OBT templates go crazy in this regard, providing many easy options for customization. My blog design is achieved through the use of color, font selection, a simple logo and only a small amount of HTML alteration (One note: Our Blogger Templates do not support the Blogger social media and share buttons that are now available for the post footer area).

About color
If you want to play around with color, then you need to be aware of the Internet’s color playground, Kuler by Adobe. I happened upon this site one day and was fascinated by the number of people who have a deep interest in combining color in cool and different ways.

All about color. Adobe's Kuler site - for the color connoisseur.

At Kuler, you can pick a base color and it will offer many different options for companion colors. Or you can simply choose from the many color combinations others have created. I used a lot of color with my last blog design and Kari Hultman uses some strong color at her blog - so consider how color can be used to create a unique web presence.

An important feature of this site is that you can convert the six digit color code used with web templates into RGB color numbers used in paint programs. This was important when matching the dark burgundy color of the link bar with the color used in my logo. Kuler is great tool for web design and it is totally free to use.

While my last blog design had a five part color scheme, I decided to keep it simple this time, opting for burgundy as the main color and using two khaki colors along with grey as very subtle accents.

Editing blog templates (the HTML/CSS code) can be fun, but an easy way to eliminate many of the lines that section off the PSI template is first set the background color and then simply make the various borders and lines that same color. I first eliminated all the lines and then added some here and there to see the effect. I did go into the template HTML and alter the weight of the line that surrounds the post area. I also deleted a line that separated the side bar gadgets, changed the standard uppercase text for the link bar and the sidebar gadget titles and finally, I deleted the navigation bar that appears at the very top of most Blogger blogs. One last thing - I altered the justification to "left." The standard setting for PSI is full justification which can make some sentences and even post titles look odd.

My logo and header
I wanted a more unique logo this time around. I Googled “fever image” and found that a flame was sometimes used to denote the heat associated with running a fever. I had already decided to use the standard Blogger font, Georgia, in my logo, so after playing around with it, I went with a lowercase design and had my daughter draw the flame. Some header graphics are really big, comprising all of the viewable screen and some are very narrow. I purposefully decided to make my header more narrow this time (I don't endorse either of these sites; they were selected based solely on their header graphic).

I did consider having my logo professionally designed going as far as contacting a designer whose work I admire. An initial rough cost estimate to design a logo was $500 - $1,000; an instant deal breaker (I could buy a really big honkin' jointer with that kind of money). See some tips on logo design here.

Spending some money
I did hire one thing to be completed. I wanted a somewhat compact grouping of subscribe/Twitter/Facebook buttons like you see in the top right corner of Challies.com. I searched the net and was unable to find a gadget with all of this combined. So I hired a programmer to do this at a cost of $25.00. This was money well spent since I had worked a couple of evenings trying to do this myself. I got close, but was unable to achieve the look I wanted.

I then just kept tweaking everything until I liked it. This renovation cost me a total of $25.00. After blogging for three years on a variety of different blogs, to date, I have spent a grand total of $35.00 (I pay Google annually $10.00 for my URL). The great thing about Blogger is that it is yet another product from Google that is an amazing value. Think about it, you can establish an Internet presence and operate a highly customizable blog for free or nearly for free.

In short, some inspiration, a place to play around with the design (the test blog), a very flexible third party template, a new logo and a simple color scheme led to the new look of my blog. All of this can be achieved at a very low cost and most all of this is within the means of the beginning blogger. So, what have you done, or plan to do to update the look of your blog?

Sunday, January 9, 2011

Wipe-on polyurethane completes the TV Console project

Love the color. My first project using African mahogany is complete. If you look closely, you can see some cool grain on the back boards.

I am officially calling this project finished. I just took some final photos of the TV Console in the shop. I’ll take a few more when it is delivered later today and I’ll put up a post later in the week showing it with all the A/V equipment loaded.

I have not worked as hard at woodworking as I have this past week. It was not unusual to spend three hours a day in the shop. That is a lot considering work and personal commitments. But, I got a lot accomplished and I also got an extension on the delivery date which helped take some pressure off, but I still had to work hard even with the extra days.

In my last post, I had cut and installed the top and the back boards. This week, I focused on sanding the back boards and adding plugs to the screw holes, cutting and attaching the moldings, completing final sanding and applying the finish, whew – a lot of work. Here is how it went…

Tedious work. There really is nothing fun about sanding. My sander barely lasted through this project. It is now a variable speed sander and it shouldn't be.

Hiding screw heads. Amazing that I still had my plug cutting bit for the drill press. I had not even seen it in years. But it was in the drawer I use for drill bits.

Almost invisible. I cut these plugs flush with a Japanese pull saw. After some light sanding, some (not all) blended very well with the surrounding wood.

Milling molding. I use a 3/4" round over bit to cut this profile with the router.

Fun work. While sanding isn't fun, adding molding is. The profile for the top is slightly smaller than the base molding. The spring clamp is very handy.

Like glass. I thought about boiled linseed oil for the finish, topped off with wipe on satin polyurethane. But, since I did not have a lot of time, I skipped the oil. While you would not find polyurethane on fancy furniture, it is durable and looks good.

A view from above. This is about the best looking back I have ever put on a project. Note the top: it is mostly one wide board and some cool grain changes. That is my built-in project waiting to be finished in the background.

A little sun light. Note the sun hitting the top. I have at least three coats of satin poly on it and the mahogany has a deep luster. Very nice.

The color is great, and mahogany smiles when hit with light. I'll use mahogany again. I'll have some final thoughts, a critique of sorts in my next post. But for now, I am going to go watch This Old House.

To see all posts on this project, click here. This is post thirteen in this series.
________________________

Have a question or comment? Leave yours by clicking on the "Comments - post yours here" link below. My email is jobranch@yahoo.com or you can contact me through Twitter or Facebook. Subscribe via email or RSS by clicking here.

My top three projects:

Monday, January 3, 2011

Making the back and the top - TV Console project

Getting down to the wire. Delivery date is coming up and I am doing all I can to make it. I have the top and the back in place, but there is a lot left to do.

The target date for delivery of the TV Console project is this THURSDAY!!! I am not sure I will have it ready in time. I am getting in as much shop time as I physically can right now. I used the word "physically" for a reason. Yesterday, I got in about three hours of shop time and had to stop because my back was really starting to object. I can see a doctor visit coming up soon.

After attaching the base to the case, I was able to concentrate on the top and back of my project. As is usual on my blog, here is the photo play-by-play...

Final width. This is a little stressful because when determining the final width of the top, I have to allow extra length for the moldings. Despite the fact that I have drawn this project full size on a piece of MDF, I still worry that I am allowing enough length. Here I use a straight edge to guide my router equipped with a straight bit to make the cut. The board is too wide to cut on the table saw.

A cove. I use a cove bit to cut this profile on the underside of the top edge. I take a little off at a time until I like the look.

Now it is flat. The top is attached with ten screws driven through the "sub-top" into spacer blocks. The spacer blocks have already been glued to the underside of the top. This photo is from Friday. The top had remained amazingly flat until it started raining like crazy and then warped slightly.

Keeping it simple. The back boards are recessed into the back of the case - no frame or anything to dress it up. On the boards, I use rabbets to form expansion joints to allow for future swelling. I use two business cards between each board for uniform space. Note the sub-top and a spacer block in the foreground. You can also see a better shot of the edge profile for the top. In addition to the cove, I put a slight chamfer on the top edge.

The back in place. I want these boards to stay flat so I counter sink three screws down the center of each board. I don't want to see these screws, so I will fill the screw holes with mahogany plugs.

Getting close. Looking good with the top and back in place.

There is still a lot to do before I can call this project completed. The back boards have not been sanded. I still need to cut holes to allow for audio/video cables and then cut and apply moldings for the base and under the top. Then final sanding and finish. I don't see how I can do all this by Thursday, so I am headed back to the shop!

To see all the posts on this project, click here. This is post twelve in this series.
________________________

Have a question or comment? Leave yours by clicking on the "Comments - post yours here" link below. My email is jobranch@yahoo.com or you can contact me through Twitter or Facebook. Subscribe via email or RSS by clicking here.

My top three projects:

Sunday, January 2, 2011

Woodworking Plan: How to Add a Coffered Ceiling to Your Home


The most visited page at woodfever.net is my post covering the installation of a painted coffered ceiling in my living room. I have received several comments and emails asking questions about the installation: "I would love to do that in my dining room" and "my room is small, how do I compensate for the size?"


I thought it would be a good idea to spend extra time on this project, so I have developed my first e-Book titled: "How to Add a Coffered Ceiling to Your Home", which goes into great detail about the process of constructing such a ceiling. This publication is 27 pages in length and has more than 60 photos and illustrations covering every aspect of this project:
  • Tools necessary for the project
  • Design considerations
  • How to layout the beams
  • Step-by-step directions for fabricating the parts
  • Installation tips
  • Altering the plan to fit the design of your home
This full color file is available for the small price of $2.95. Below is an example page from the e-Book so you can get an idea of what it is like (click to enlarge):


This project is not that hard to complete and should be well within the skill level of the moderate woodworker. It will definitely add a highly customized look to your home.

I received this comment:
Jeff, Thank you for taking the time to put this all together. Outstanding work all around and I would have gladly paid the full price just for the molding profile pics on page 17.
Dowload now! Get started on your coffered ceiling project today. Add a distinctive look and more value to your home.

By clicking the "Add to Cart" link below, you will be taken to E-Junkie’s website. Even if you decide to create a ceiling treatment different from this, the construction details and tips are worth the money.

Add to Cart

An important note: This e-Book details how I built this coffered ceiling in my home. I provide instructions on ways to alter beam location to fit your room as well as ways to make your beams deeper to accomodate different ceiling heights and larger crown molding profiles.

If you have any questions about this e-book or the download process, just email me at jeffobranch@hotmail.com.

Saturday, January 1, 2011

A new look for woodfever.net

Code. Some of the HTML/CSS code from my new template. I have been looking at this kind of thing repeatedly over the past few weeks.

First, I want to say a big HAPPY NEW YEAR to all. I am excited about the the prospects for 2011. There seems to be a real spark to the economy which I hope continues to grow making 2011 a better year.

This is a big day at woodfever.net - the big unveiling of an updated look for my site. I have been working on the new design for about six weeks and am pretty pleased with the look especially since this was accomplished for virtually no money. And all of the changes, except for a little bit of code, was completed in-house.

Why the new look? This year, I plan to start selling things on my blog. I want to retire in fifteen years (or sooner), at least retire to woodworking and I hope this blog will be a key part of my retirement income. At present, about 20 new people visit my blog each day. I feel the need to see if there is something of value I can offer them. With that in mind, I needed a dedicated space for items I sell, so I decided a change to a three column template was in order. I plan to put items for sale in the left side bar.

Also, with this new look, a few things were fixed that I did not like with the old one. I wanted a more modern look, so I went with a minimalist color scheme and a more unstructured look.

My daughter who is pretty good with graphic design worked on the logo for me since I was never really happy with the old one.

And, the old color scheme which featured a khaki color for the background, visible on the left and right side, had a weird yellow cast to it on some computer monitors. The all-white look of my new design fixes that.

Some other changes:
  • No Facebook badge on my new template. As I experiment with the whole social media thing, I have been disappointed with the impact from Facebook.
  • An emphasis on Twitter. I have been very pleased with Twitter. There is a very active woodworking community there and a lot of information is passed back and forth.
  • Removal of Google Adsense. At present, I have taken Google Adsense off my blog. In the past year, I’ll bet it generated less than $20.00 in income. I may add it back in the future, but as I develop items to sell, I feel Adsense not longer fits my business plan.
I am going to do a separate post early next week about the design resources that I utilized to create this look. So, if you have an interest in such things, stay tuned.